Technology

Patented Motor Technology

Every eMotres motor combines five proprietary technologies to achieve the highest torque density available on the market today.

1

Tangential Magnets Polarization

Our proprietary magnet arrangement enhances magnetic field concentration beyond what standard Halbach arrays achieve. Magnets are installed without adhesive — enabling easy removal and re-magnetization. This technique delivers superior torque density in inrunner designs compared to outrunner motors of equivalent diameter and mass.

  • Magnetic field strength up to 1.5× higher than radial construction
  • No adhesive required — easy magnet removal and replacement
  • Best torque-to-weight ratio on the market
Tangential magnets polarizationTangential magnets polarization detail
2

Grain Oriented (GO) Steel

The stator teeth and core use grain-oriented electrical steel, which provides superior magnetic permeability along the grain direction. This material reaches saturation at 1.9 T — significantly higher than standard electrical steel — allowing narrower stator teeth while handling greater magnetic flux.

  • ~5% performance improvement over standard steel
  • Saturation at 1.9 T — best-in-class flux capacity
  • Enables more compact stator geometry
Grain oriented steel statorGrain oriented steel detail
3

Rectangular Copper Wire

All eMotres motors use rectangular (flat) copper wire for stator windings instead of conventional round wire. This maximizes the fill factor — the ratio of copper to available slot area — resulting in lower resistance, higher current density, and better efficiency.

  • Fill factor ~70% vs ~45% for round wire
  • Higher current density capability
  • Lower winding resistance = less heat generation
Rectangular copper wire windingRectangular copper wire cross section
4

IP65 Fully Sealed Design

Every motor is completely sealed against dust ingress and low-pressure water jets from any direction. This makes eMotres motors reliable in the most demanding environments — rain, dust, spray, and harsh industrial conditions.

  • Complete dust and water protection
  • Reliable in rain, spray, industrial environments
  • No maintenance of seals required
IP65 sealed motor design
5

High-Efficiency Cooling System

Our innovative thermal management system combines a floating radiator design with minimal temperature-dependent gaps, high thermal conductivity insulation, and ceramic insulation for enhanced heat transfer. A centrifugal fan promotes air circulation between coils.

  • Floating radiator with minimal thermal expansion gaps
  • Ceramic insulation for superior heat transfer
  • Centrifugal fan for inter-coil air circulation
Motor cooling system

See the technology in action